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DRILL BUSHINGS
| EXAMPLE: | Quantity | Bushing Type | I.D. "A" | O.D. "B" | Length "C" |
| 6 | F | 1/2 | 3/4 | 1" |
For Flat Clamp milling (add letter M after type)
![]() | This bushing has a unique design allowing easy replacement Simply remove the lock screw or clamp without removing the jig or fixture from the production line. |
| Body O. D. "B" | "F" | "G" | "H" | "J" | "K" | "M" | "N" | "R" | Lock Screw |
| 3/16 | 5/16 | 3/16 | 3/32 | 3/32 | - | - | - | 17/64 | LS-0 |
| 1/4 | 7/16 | 1/4 | 1/8 | 9/64 | - | - | - | 23/64 | TW-2 |
| 5/16 | 35/64 | 1/4 | 1/8 | 11/64 | 11/64 | 5/8 | 11/16 | 1/2 | LS-1 |
| 3/8 | 5/8 | 1/4 | 1/8 | 15/64 | 11/64 | 5/8 | 11/16 | 29/64 | TW-2 |
| 7/16 | 5/8 | 1/4 | 1/8 | 15/64 | 17/64 | 3/4 | 25/32 | 29/64 | TW-2 |
| 1/2 | 51/64 | 1/4 | 1/8 | 19/64 | 17/64 | 3/4 | 25/32 | 5/8 | LS-1 |
| 9/16 | 7/8 | 1/4 | 1/8 | 23/64 | - | - | - | 37/64 | TW-2 |
| 5/8 | 7/8 | 1/4 | 1/8 | 23/64 | - | - | - | 37/64 | TW-2 |
| 3/4 | 1-3/64 | 1/4 | 1/8 | 27/64 | 25/64 | 7/8 | 57/64 | 3/4 | LS-1 |
| 7/8 | 1-1/4 | 3/8 | 3/16 | 31/64 | 25/64 | 7/8 | 57/64 | 53/64 | TW-7 |
| 1 | 1-27/64 | 3/8 | 3/16 | 19/32 | 1/2 | 1-7/64 | 1-9/64 | 59/64 | LS-2 |
| 1-3/8 | 1-51/64 | 3/8 | 3/16 | 25/32 | 11/16 | 1-19/64 | 1-21/64 | 1-7/64 | LS-2 |
| 1-3/4 | 2-19/64 | 3/8 | 3/16 | 1 | 7/8 | 1-41/64 | 1-33/64 | 1-25/64 | LS-3 |
| 2-1/4 | 2-51/64 | 3/8 | 3/16 | 1-1/4 | 1-1/8 | 1-57/64 | 1-49/64 | 1-41/64 | LS-3 |
| Standard Drill Sizes | I.D. | Tolerance |
| #80 - 1/4 | Nom | +.0001/+.0004 |
| Over 1/4 - 3/4 | Nom | +.0001/+.0005 |
| Over 3/4 - 1-1/2 | Nom | +.0002/+.0006 |
| Over 1-1 2 - | Nom | +.0003/+.0007 |
STANDARD SIZES:
Standard sizes in a given I.D. range are sizes listed in the decimal equivalent chart either as a fraction, number
or letter size. Any other decimal or millimeter size within a given range is considered special and will be
priced accordingly.
| Standard Reamer Sizes | I.D. | Tolerance |
| Up to 1/4 | Nom | +.0005/+.0008 |
| Over 1/4 - 1 " | Nom | +.0006/+.0010 |
| Over 1 " | Nom | +.0008/+.0012 |
TO ORDER:
Specify Type and "Reamer Bushing". Reamer bushings will be furnished with correct tolerance on all fraction,
number, letter, and all decimal sizes. (Priced as specials.)
COUNTERBORE:
Bushings with small holes are counterbored leaving correct drill bearing, to facilitate chip removal and
lubrication.
NO COUNTERBORE:
Bushings normally counterbored may be ordered without counterbore by specifying "No Counterbore" or
using abbreviation "N CB". (Priced as specials.)
CONCENTRICITY:
(Total indicator reading) Bushings 1/8" to 1" I.D. - Concentricity 0" to .0003" (Max.). Other sizes
-Concentricity 0" to .0005" (Max.). On counterbored bushings above tolerances will be met at the drill exit
end.
RADIUS:
All bushings feature a blended radius at drill entrance unless otherwise specified.
STEEL:
Our bushings are manufactured from either C1144 Stressproof steel or other high carbon steels known for
their durability and stability. Special materials such as bronze, tungsten carbide, 52100 steel, 300 and 400
Series stainless steel plus A2, D2, D33 M2 and M4 tool steels are also available.
HARDNESS:
Rockwell C 62 - 64 in the hole.
APPLICATION DATA:
The fixed renewable, Type F, drill bushing is the ideal design for long production runs where the number of
parts to be drilled or reamed is greater than the normal wear life of the drill bushing. This type is used in
conjunction with a liner, Type L or
HL bushing and is secured in place by a lockscrew or clamp. The unique
design allows easy replacement. Simply remove the lock screw or clamp without removing the jig or fixture
from the production line.
INSTALLATION DATA:
The fixed renewable bushing is used with a liner, Type L
or HL, drill bushing. The body O.D. is ground to
provide correct slip fit with the liner. See installation data for liner bushings. The fixed renewable
drill bushing is held in place by a lock screw or clamp.
NOTE:
Chip clearance: Due to the abrasive action of metal particles, sufficient clearance should be provided
between the drill bushing and the work piece to allow for removal of chips. Careful consideration of this
point will aid in producing accurate holes. (A rule of thumb is, the greater the clearance the greater the
chance of error.)
Example: The recommended chip clearance for metals producing small chips, such as cast iron, equals
one-half the drill diameter. The recommended chip clearance for metals producing long chips, such as
cold-rolled steel equals one to one and one-half times the drill diameter.
Maximum Accuracy: Use renewable bushings of different lengths to obtain the combined advantages of
adequate chip removal and precise accuracy.
Example: Use a renewable drill bushing that is short enough to provide proper chip clearance during the
drilling operation. Next, use a renewable bushing long enough to contact or closely approach the workpiece
for the reaming operation.
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